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Brand TruckTok

Trucktok 2003-2007 6.0L Ford Powerstroke Cat & Muffler/EGR/CCV/Up Pipe upgrade Kit

SKU ER-0300-1
Original price $228.99 - Original price $506.99
Original price
$483.99
$228.99 - $506.99
Current price $483.99

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in stock, ready to be shipped
Availability:
in stock, ready to be shipped
Availability:
in stock, ready to be shipped
Availability:
in stock, ready to be shipped
Availability:
in stock, ready to be shipped
Availability:
in stock, ready to be shipped
Availability:
in stock, ready to be shipped
Availability:
in stock, ready to be shipped
Availability:
in stock, ready to be shipped
Availability:
in stock, ready to be shipped
Availability:
in stock, ready to be shipped
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FITMENT

  • 2003-2007 Ford F-250 / F-350 Super Duty Diesel Pickup Truck.
  • Note: Fits SuperCab & Crew Cab models seamlessly (Minor trim may be required for short wheelbases).
  • Does NOT fit: 2004 F-350 Lariat Crew Cab (Long Bed variants with specific mid-ship carrier bearings).

DESCRIPTION

Product Overview

  • The Ford 6.0L V8 is famous for its power potential, but heavily bottlenecked by factory emission components. Weak up-pipe bellows crack under heat, the EGR cooler ruptures and clogs the intake with sticky soot, the CCV routes oily vapor back into the intercooler, and restrictive exhaust piping traps extreme heat.
  • The Kit combines all essential bulletproofing upgrades into one complete bundle. By replacing failure-prone up-pipes, deleting the EGR system, re-routing CCV oil vapors, and opening up exhaust flow.
Key Features
  • High-Flow Cat-Muffler Straight Pipe: Eliminates exhaust backpressure to dramatically reduce EGTs and unlock a aggressive diesel tone.
  • Heavy-Duty Y-Pipe: Replaces weak factory flex joints with thick 16-gauge T-304 SS up-pipes to prevent cracks and restore maximum boost to the turbo.
  • Complete EGR Bypass: Stopping sticky carbon deposits from choking your intake manifold and eliminating coolant leak risks.
  • CCV Re-Route System: Prevents oily crankcase vapors from entering the intake tract, keeping your intercooler boots, intercooler, and turbo vanes clean and dry.
  • All-in-One Bulletproof Solution: Addresses all major 6.0L failure points in a single kit—exhaust leaks, EGR cooler failure, intercooler oil sludge, and high backpressure.

FAQ

Q: What does the complete 6.0L Powerstroke Exhaust Upgrade Kit include?

A: This kit combines multiple exhaust components into one upgrade package, providing a complete solution to improve exhaust flow, reduce restriction, and enhance exhaust sound.

Q: Why choose a complete exhaust kit instead of replacing one part?

A: A complete kit upgrades multiple sections of the exhaust system at once, helping create a smoother exhaust path and avoiding remaining restrictions from factory components.

Q: Will this kit improve turbo response?

A: Yes. By reducing exhaust restriction and improving exhaust flow, this kit helps the turbocharger operate more efficiently and improves throttle response.

Q: Is custom ECM tuning required after installing this bundle?

A: Yes. Removing the EGR system alters airflow dynamics and exhaust backpressure. Custom ECM tuning is required to disable EGR diagnostic codes, prevent CEL, and ensure smooth VGT turbo performance.

Q: What makes this better than the factory exhaust system?

A: The upgraded exhaust design provides smoother airflow, improved durability, and reduced restriction compared with aging factory exhaust components.