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Brand TruckTok

TruckTok 2003-2007 6.0L FORD Powerstroke Diesel EGR Delete Kit Fits

SKU ER-0067
Original price $56.14 - Original price $56.14
Original price
$56.14
$56.14 - $56.14
Current price $56.14

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in stock, ready to be shipped
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FITMENT

  • 2003-2007 6.0L Ford F-250 Ford F-350 F-450 F-550 Super Duty.
  • 2003-2007 6.0L Ford Excursion SUV (Diesel Models Only).
  • 2005-2010 Ford E-Series Vans (E-250 E-350 E-450 Cargo/Passenger)
  • Will NOT fit 7.3L, 6.4L, or 6.7L engines.

DESCRIPTION

Product Overview

  • If you own a 03-07 Ford 6.0L Diesel, you already know the factory EGR cooler is a major disaster waiting to happen. Prone to carbon clogging and internal cracks, a failing EGR cooler leaks coolant straight into your cylinders, causing blown head gaskets, hydraulic lock, and catastrophic engine failures.
  • The Heavy-Duty EGR Delete Kit completely bypasses the fragile factory cooler, permanently eliminating the risk of coolant leaks while delivering cleaner intake air, lower engine temps, and restored reliability to Ford Super Duty truck.
Key Features
  • Premium Construction: Built from precision CNC-machined Billet Aluminum and rugged 304 SS for maximum strength, corrosion resistance, and a lifetime leak-free seal.
  • Prevent Head Gasket Blown: Permanently blocks hot exhaust and redirects coolant away from the fragile factory setup, 100% eliminating internal leaks into your engine cylinders.
  • Stop Carbon Buildup: Halts the recirculation of sticky diesel ash and heavy soot through your intake manifold, keeping your engine breathing 100% fresh, clean air.
  • Lower Operating Temps: Drastically drops Coolant Temperature and Engine Oil Temperature by eliminating the heat-soaking factory EGR cooler.

FAQ

Q: Will this fit my 7.3L or 6.4L Ford Powerstroke?

A: No, absolutely not. This specific kit is precision-engineered ONLY for the 03-07 Ford 6.0L V8 Powerstroke Diesel engine (and 2005-2010 E-Series 6.0L vans). It will not fit any other displacement or model years.

Q: Where exactly is this kit installed on the engine?

A: Underneath the intake manifold. The kit is designed to completely replace the factory EGR cooler, which sits deep in the "V" valley of the 6.0L engine block, right beneath the intake manifold and next to the oil cooler.

Q: Where connects the Billet Aluminum Coolant Re-route Tube?

A: Between the oil cooler and water pump. This precision-engineered J-tube connects to the oil cooler cover port and redirects the engine coolant straight back into the system, completely bypassing where the old EGR cooler used to sit.

Q: Do I need to remove the intake manifold to install this kit?

A: Yes, the intake manifold must come off. Because the factory EGR cooler is buried deep in the engine valley, you will need to remove the alternator, air intake, turbocharger, and the intake manifold to access the factory components and install this delete kit.

  • 5 stars: 12 (75%)
  • 4 stars: 4 (25%)
  • 3 stars: 0 (0%)
  • 2 stars: 0 (0%)
  • 1 star: 0 (0%)
Some of the reviews shown are from related products the merchant grouped with this one.
T
THOMAS MEOLA (United States)
2003-2007 6.0L FORD Powerstroke Diesel EGR Delete Kit Fits?

I REMOVED A S&S KIT WAS 2 TIMES THE PRICE LASTED 2 YEARS AND STARTED LEAKING TRUCKTOK WAS WAY CHEAPER & FIT PERFECT.GREAT STUFF.I BEEN DOING THIS FOR 42 YEARS AAAAAAAAAAAAA+++++++++++++

H
HUNTER GREEN (United States)
Adjustments had to be made

The pipe was not long enough before the bend was made had to cut off a half inch and then the pipe was unlined with the cooler housing had to grind off the weld to make straight after that it works good

F
Frank Moore (United States)

TruckTok 2003-2007 6.0L FORD Powerstroke Diesel EGR Delete Kit Fits

C
Chase Murrin (United States)
Great customer service

Reached out for help and got a response very quick. Had my problem fixed in under an hour. Great service 👍🏻 as for the product it looks great and high quality.

J
Jordan Toores (United States)

TruckTok 2003-2007 6.0L Ford Powerstroke Diesel EGR Cooler Delete Kit

S
Samuel Ehora (United States)
Great Service

On time Quality parts

L
LEONEL RODRIGUEZ (United States)

TruckTok 2003-2007 6.0L Ford Powerstroke Diesel EGR Cooler Delete Kit

D
Dennis Parker (United States)

Your stuff worked great. the way ford had their shit was more of a problem. Had to do a work around but Job is done. Thanks.

I
Ishmael Colon-Hernandez (United States)
Power stroke 6.0 egr delete kit

Everything was exactly as described and cam in a timely matter. I’d order again from seller no issues what so ever.

R
Richard Michels (United States)

TruckTok 2003-2007 6.0L Ford Powerstroke Diesel EGR Cooler Delete Kit

S
Sean (United States)
Egr cooler delete

It did work and everything but i had to modify it to fit. Pretty good product just have to know how to make it work

M
Matt Wilson (United States)
Great product.

Great product.Thanks

D
Dailyn Clavijo (United States)

TruckTok 2003-2007 6.0L FORD Powerstroke Diesel EGR Delete Kit Fits

J
Jeffrey Workman (United States)

Very happy with.
Everything everything worked really good.Thank you

J
James Fleming (United States)
Just what I needed!

Right on time and exactly what I ordered

S
Sidney Dutruch
Owner of Dutruch Diesel and Automotive

Great customer service

H
How long to get shipped to florida

How long for shipping to florida

TruckTok

Hi, our standard shipping time is 3–5 business days.
We also offer a paid expedited shipping service.

D
D. Lucas

Can I find installation instructions anywhere? I purchased this about a month ago…

TruckTok

Hi, the product installation instructions have been sent to your email address.

P
PW Coon

I believe my existence 2003 round egr cooler has a small leak. No white smoke but the egr valve which I clean ever oil change had moisture on it this time. My question is I want to leave the current egr cooler in place and block it off with the cooler still attached but with a block in between and with NO COOLANT running through it and the coolant flow rerouted to/from the oil cooler. Will this kit accomplish this plan?

TruckTok

This kit allows the coolant not to pass through the EGR cooler. I have sent the installation instructions to your email and hope it can be of help to you

D
Dana

Does this come with all the step by step directions?

TruckTok

Yes, we will provide installation instructions after placing the order